| Shanghai –
At a ceremony on Tuesday before 500
guests, Bayer inaugurated the new production
facilities of the Bayer MaterialScience
subgroup in Shanghai. “China is
of central importance to Bayer in the
Asia-Pacific region – both as
a production base and for our business
strategy,” said Management Board
Chairman Werner Wenning, underlining
the country’s significance for
Bayer. The project at the Shanghai Chemical
Industry Park represents a total capital
expenditure volume of about US$ 1.8
billion through 2009, explained Wenning
in the presence of numerous guests from
politics, industry and the media: “This
is our biggest-ever project outside
of Germany.” At the inauguration
ceremony attended by leading representatives
of the City of Shanghai, the entire
Management Board of Bayer AG and journalists
from Asia and Europe, Wenning said:
“The integrated Bayer site in
Shanghai is developing into our biggest
and most technically advanced production
site in the entire Asia-Pacific region.
In turn, this region – and particularly
China – is one of the most important
future markets for the Bayer Group,
a market that is set to become even
more significant and dynamic.”
Wenning said the newly inaugurated
facilities of Bayer MaterialScience
will add substantially to production
capacities.
Bayer MaterialScience CEO Dr. Hagen
Noerenberg described the remarkable
perspectives offered by the integrated
site: “In the future this site
will supply customers throughout the
region with approximately 900,000
tons of plastics products a year.
Our long-term commitment to the Chinese
market and our customers here is a
strategic cornerstone of our activities.
We aim to play a leading role in advancing
the Chinese plastics industry through
our products, technologies and employee
training.”
In these respects the company expects
the new production facilities to play
a key role. Dr. Jürgen Dahmer
– Senior Bayer Representative
for Greater China and Senior Representative
for Bayer MaterialScience in China,
and thus “landlord” of
the Shanghai site – presented
the details of these plans in his
welcoming address. The existing facilities
will now be supplemented by
- a world-scale polycarbonate production
unit with a starting capacity of
100,000 tons per year,
- the first polyurethane facility
at the Bayer site – a crude
MDI (diphenylmethane diisocyanate)
splitter with a capacity of 80,000
tons per year and
- a production unit for HDI (hexamethylene
diisocyanate) with an initial capacity
of 30,000 tons per year.
The polycarbonate facility
for the manufacture of Bayer’s
high-tech material Makrolon® represents
a capital investment of US$ 450 million.
There are already plans to expand
the capacity of this facility, which
will primarily supply customers in
the region, to 200,000 tons per year
by 2008. Makrolon® is used in
the manufacture of CDs, DVDs, automotive
glazing and many other applications.
It is also used in the construction
industry: for example, the futuristic
roof of the Tianjin Olympic Center
Stadium will be made of Makrolon®
polycarbonate. The company is confident
that the material will be used at
other sports arenas as well.
The Asia-Pacific region is the biggest
market for polycarbonate in terms
of volume, with 1.5 million tons sold
last year, more than half the world
market of 2.7 million tons. Of this
volume, Greater China alone accounts
for 650,000 tons, with consumption
growing at around 18 percent a year.
Polyurethane raw materials
are a further focus of production
at the site. These MDI-based intermediates
are used in the production of rigid
foam for thermal insulation, among
other applications. The inaugurated
facility – a “splitter”
that separates crude MDI into monomeric
and polymeric MDI – is just
the beginning. A large-scale MDI production
facility with a capacity of 350,000
tons per year, due on stream in 2008,
will be the largest of its kind in
the world. Also planned is a production
facility for the intermediate TDI
(toluene diisocyanate), which is used
to manufacture flexible foams for
applications such as car seats, mattresses
and furniture. With a capacity of
160,000 tons per year, this plant
is expected to come on stream in 2009.
Bayer began its production activities
at the site in 2003 with coating
raw materials, for which
capacity currently is 22,500 tons
per year. The company will now be
able to produce another 30,000 tons
of the raw material HDI, with the
option of expanding this capacity
by a further 20,000 tons. Polyurethane-based
coatings today offer the best performance
spectrum. They are used, for example,
on the Lupu Bridge – Shanghai’s
most famous landmark – or in
high-tech automotive coatings to provide
long-term protection against weathering.
International news conference
At a news conference attended by
journalists from around the world,
Wenning had already outlined the corporate
context of the investment projects
in Shanghai. After explaining the
Bayer Group’s overall strategic
realignment, Wenning emphasized the
leading positions it holds worldwide
in the areas of health care, nutrition
and high-tech materials. Bayer had
global sales of EUR 27.4 billion in
2005.
The strategic strengthening of the
health care business through the acquisition
of Schering for approximately EUR
17 billion puts Bayer in seventh position
among suppliers of specialty pharmaceuticals,
Wenning commented. With Bayer CropScience
the world market leader in conventional
crop protection and Bayer MaterialScience
the number one in polyurethanes and
the number two in polycarbonates,
Bayer has a highly competitive portfolio,
he said. “This portfolio enables
us to fully capitalize on our value
creation potential, particularly in
the Asia-Pacific region,” the
Bayer Chairman explained.
Bayer has annual sales of
EUR 4.6 billion in Asia-Pacific
Bayer’s sales in the Asia-Pacific
region climbed by 15.5 percent in
2005, to EUR 4.6 billion, which means
the region accounts for 17 percent
of the Group’s business. The
group has 55 subsidiaries and affiliates
in the region, some 14,200 employees,
and last year served nearly every
local market. Headcount has since
risen to about 18,000, including 2,900
Schering employees.
Thanks to high growth rates, the
Greater China country group –
which includes the People’s
Republic of China, Hong Kong and Taiwan
– already generates 28 percent
of Bayer’s sales in the region,
putting it in second place behind
Japan. The number of employees has
jumped from 3,700 to 4,900 over the
past year, including about 600 Schering
employees. It is planned to create
more new jobs.
High growth rates for Bayer
in China
Bayer’s sales in Greater China
grew by 24 percent in 2005, to EUR
1.26 billion. According to Wenning,
this shows “that Bayer is participating
in the region’s dynamic economic
growth. And this positive trend is
continuing: our sales here showed
a 22 percent year-on-year gain in
the first half of 2006, to EUR 714
million.”
Bayer MaterialScience contributed
by far the largest share of sales
in the first six months, with revenues
of this subgroup advancing by 18 percent
to EUR 524 million. BMS is targeting
sales in excess of EUR 1 billion for
the year as a whole. The CropScience
subgroup raised sales by 33 percent,
with Bayer HealthCare sales growing
even faster at 39 percent. The increase
at HealthCare was driven mainly by
the Pharmaceuticals Division. Including
the Schering activities, Bayer ranks
fifth among international pharmaceutical
suppliers in China.
“Bayer’s Solutions
for China’s Needs”
Bayer plans to invest US$ 26 million
to enlarge HealthCare production facilities
in Beijing, Wenning announced. The
company is thus making good on the
motto “Bayer’s Solutions
for China’s Needs”, a
regional variation on the global slogan
“Bayer: Science For A Better
Life”. As an example of Bayer’s
commitment to China, the Management
Board Chairman mentioned the diabetes
initiative of Bayer HealthCare. About
40 million Chinese already suffer
from diabetes, and this disease will
affect an estimated 50 million people
there by 2008. In “diabetes
houses,” Bayer offers patients
improved access to diagnosis, treatment,
monitoring and consulting services.
The medicine Glucobay to treat diabetes
is the top-selling product on the
Chinese pharmaceuticals market, Wenning
said.
For 50 years, the Bayer CropScience
subgroup has offered innovative, high-quality
products and solutions for local agriculture
needs in China. As part of the Agricare
initiative, the company trains Chinese
farmers in the proper use of crop
protection products.
Bayer MaterialScience strives to
further improve cooperation with Chinese
customers in the development of new
applications. To this end, BMS is
expanding the Polymers Research and
Development Center in Shanghai-Pudong,
Wenning explained. The aim is to create
an innovative “campus”
for all BMS products and applications
that is unique in the world.
Sustainable development applies
to Bayer worldwide
Wenning emphasized the importance
of sustainable-development principles.
Bayer strives to uphold the highest
possible standards in health, safety
and environmental compatibility. This
applies worldwide and is thus also
valid for the facilities at the Shanghai
site, Wenning said, with social responsibility
being another fundamental aspect of
Bayer’s corporate policy.
The Bayer Management Board Chairman
thanked the Chinese authorities, particularly
the Shanghai city administration,
saying their cooperation and support
are essential to the project’s
successful implementation.
Wenning also had special words of
appreciation for Bayer’s employees
and partners, whom he thanked for
their enduring cooperation, dedication
and commitment. He said it was that
commitment that enabled the facilities
to be inaugurated on schedule.
For more information, please contact:
Ms Rowena Wang, Bayer MaterialScience,
rowena.wang@bayermaterialscience.com |